上海祥金工业机械有限公司

主营:工业炉,时效热处理炉,T6铝合金热处理炉,固熔炉,熔铝炉,连续式辊底热处理炉,铝合金板材固熔炉时效炉生产线(T4&T5,退火炉

供应变形铝合金板材固熔炉时效炉生产线(T4&T5)

产品信息

产品详细

本生产线是对A6061变形铝合金板材进行开卷固溶、清洗、矫平、时效等工序,从而得到稳定均匀的热处理质量和良好外观为目的。
板材的规格范围:厚度:4mm~140mm;宽度:900~1600mm;非常大长度:7000mm;非常大板材重量约4.31吨(铝合金6061的密度为2.75g/cm³)
生产线的生产能力为1000吨/月以上。

本生产线的特点:
1.采用单导环滚底式运送方式,简单可靠,便于维修,并完全解除了热膨胀带来的影响。工件从溶体化炉处理完了到完全浸入水中时间少于15秒,确保产品质量;
2.采用热风循环方式,提高了传热效率及炉气温度的均匀性,炉内工件实体温差精度可控制在±5℃以内;
3.采用PID-OFF控制方式,升温均匀,节能效果好;
4.炉体采用夹层结构,中间衬入绝热纤维,并在纤维层间夹入铝箔。从而大大提高了炉体气密性,并减少了散热损失;

5.充分利用排烟余热,将溶体化炉排烟导入时效炉内,从而可使时效炉大幅节能;
6.可处理铝合金各种型号、规格、尺寸的板材:轮毂、活塞、气缸盖、进气歧管、泵体等铝合金部件,并可具有除砂功能;
7.本生产线自动化程度高,大大降低了人力成本。控制精度高,保证产品质量;设备稳定可靠,实现一条自动化的生线线。          aluminum alloy material, clean, open book solid solution the working procedure such as, aging, and get a stable uniform heat treatment quality and good appearance for the purpose.
The specifications of the plank range: thickness: 4 mm to 140 mm; Width: 900 ~ 1600 mm; Maximum length: 7000 mm; The biggest about 4.31 tons of weight plate (aluminum alloy 6061 density of 2.75 g/cm&sup 3;)
Production line production capacity is 1000 tons/month or more.

This production line features:
1. The single guide ring rolling bottom type shipping method, simple, reliable and convenient in maintenance, and thoroughly remove the effects of the thermal expansion. The work-piece from the furnace finished to deal with nefi Bohemia completely submerged in water less than 15 seconds, in order to ensure the product quality;
2. The way hot air circulation, improve the heat transfer efficiency and furnace temperature degrees uniformity, the furnace temperature precision workpiece entity can be controlled in & plusmn; Within 5 ℃;
3. Using PID control mode-OFF, temperature uniformity, good effect in energy saving;
4. The sandwich structure of furnace, the middle line into the adiabatic fiber, and in fiber layer sandwiched between the aluminum foil. Which greatly improve the furnace air tightness and reduce the heat loss;

5. Make full use of smoke waste heat, will be the introduction stoker nefi Bohemia smoke in the aging furnace, which can make the aging furnace greatly energy saving;
6. It can deal with aluminium alloy of all types and sizes of plank: the wheel hub, the piston, the cylinder, the intake manifold, the pump body and aluminum alloy parts, and have in addition to sand function;
7. This production line is a high degree of automation, and greatly reduce the manpower cost. High control accuracy, to guarantee the quality of the product; Equipment is stable and reliable, and realize an automatic production line.

 

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